DVD manufacturing

Riyan optical provides a wide variety of services for large volume DVD Replication and DVD R replication in India and abroad. DVD, Digital Versatile Disc, is the next generation optical disc storage technology. Since it is a bigger, faster CD that can hold video as well as audio and computer data, DVD `most successful consumer electronics product of all time in less than three years of its introduction. Your DVD duplication project will benefit from the stunning video resolution and audio performance that the DVD medium delivers. It has revolutionary capacity, speed, quality, and versatility.

There are numerous DVD formats that may be suitable for your DVD replication project. The three most common are DVD-5 (single side, single layer), DVD-9 (single side, dual layer), and DVD-10 (double-side, single layer).

Riyan optical combines industry leading professional DVD replication software with the latest DVD production hardware to produce the best quality DVD replication for our valued customers. As always, working with Riyan optical means that your vision will get to market exactly the way it was intended, with value-added service at every step of the DVD duplication project.
From DVD packaging to DVD silk screening and labeling, Riyan optical creatively adds those perfect finishing touches to your DVD replication vision.


DVD duplication

DVD duplication is where we copy the data to your discs using lasers, just like the DVD writers in most PC's today. This is ideal for low volume orders from 1 to 500 units. Because there is only a small setup fee it keeps the costs down for each DVD


DVD replication

When you are looking to produce 500+ DVD's we recommend 'Replication'. When replicating discs we make a master to mold your discs against, this process incurs a larger setup fee but allows us to manufacture each disc at a lower cost per unit. We also use duplication for express orders that need delivering in under the 8 days required for replication

Your data, whether software, music or marketing presentation, is transferred to a glass master which is used to create a metal stamper, the stamper is then mounted onto the disc moulding machines. The DVD replication process works in two stages, first polycarbonate plastic pellets are injection moulded into the shape of your completed disc, then molten aluminium is sputtered to the back surface of the disc creating the reflective layer that makes the disc work when read by the player's laser. Your information is stored on the disc as pits in the polycarbonate surface.